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What are the characteristics of powder metallurgy auto parts prices?

Powder metallurgy is a process technology for preparing metal or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, after forming and sintering, to manufacture metal materials, composite materials and various types of products. The powder metallurgy product industry in a broad sense includes iron and stone tools, cemented carbide, magnetic materials and powder metallurgy products. The powder metallurgy product industry in a narrow sense only refers to powder metallurgy products, including powder metallurgy auto parts (the vast majority), oil-impregnated bearings and metal injection molding products.

Process characteristics

  • 1. The density of the product is controllable, such as porous materials, good density materials, etc.;
  • 2. The grains are small, the microstructure is uniform, and there is no component segregation;
  • 3. Near-shaped forming, the utilization rate of raw materials is more than 95%;
  • 4. Less cutting, only 40~50% cutting;
  • 5. The material components are controllable, which is conducive to the preparation of composite materials;
  • 6. Preparation of insoluble metals, ceramic materials and nuclear materials.

basic process

1. Milling

Pulverizing is the process of making raw materials into powder. Commonly used pulverizing methods include oxide reduction method and mechanical method.

2. Mixing

Mixing is the process of mixing various required powders in a certain proportion and homogenizing them to make green powder. There are three types of dry, semi-dry and wet, which are used for different requirements.

3. Forming

Forming is a process in which the mixed material is evenly mixed, loaded into a die and pressed into a parison with a certain shape, size and density. The molding method is basically divided into pressure molding and pressureless molding. Compression molding is widely used in compression molding.

4. Sintering

Sintering is a critical step in powder metallurgy process. The shaped compact is sintered to obtain the desired final physical and mechanical properties. Sintering is further divided into unit-system sintering and multi-system sintering. In addition to ordinary sintering, there are special sintering processes such as loose sintering, infusion method, and hot pressing method.

5. Post-fabrication

After sintering, various methods can be adopted according to different product requirements. Such as finishing, oil immersion, machining, heat treatment and electroplating. In addition, in recent years, some new processes such as rolling and forging have also been applied to the fabrication of powder metallurgy materials after sintering, and achieved ideal results.

Automotive Sheet Metal Fabrication

Pintejin Sheet Metal shop offers a cost-effective solution for a wide range of industries with our custom metal stamping and custom sheet metal fabrication capabilities. Our stampnig operations include a variety of sheet-metal forming manufacturing processes, such as punching, blanking, embossing, bending, flanging, and coining. Our professional, experienced and well-trained engineers can execute the complex metal stamping operations with precision and accuracy.

No matter what your metal fabrication needs are, Pintejin can offer the right solution: from single sheet metal part or sub-assembly of stamped metal parts to turnkey solutions for mechanical and electrical assemblies. We have the technology, equipment and the experience to fabricate customised metal products from aluminium sheet metal fabrication, steel, zinc plated steel, stainless steel sheet metal fabrication, brass and copper. Designs that require CNC machining of surfaces or components can be accommodated. We can supply polished, galvanized, zinc coated or powder coated finishes for any sheet metal work or stamped metal components. Coupled with our accurate and reliable metal fabricating equipment, we guarantee precision and repeatability in custom sheet metal work. You’ll be taking advantage of the best sheet metal fabrication china can produce.

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