How to solve the problem of wrinkling during the stretching of automotive metal stamping parts?

There are many reasons for the wrinkling of the stretched parts during the stretching process. The main reasons are as follows:

• (1) The drawing depth of the stamping part is too deep, which causes the sheet material to flow too fast during the feeding process of the part, resulting in wrinkles.
• (2) During the drawing process of the stamping part, the R angle of the die is too large, so that the punch cannot press the material during the drawing process, causing the sheet to flow too fast to form wrinkles.
• (3) The pressing ribs of stamping parts are unreasonable, the pressing ribs are too small and the position is incorrect, which cannot effectively prevent the sheet from flowing too fast and form wrinkles.
• (4) The pressure of the ejector rod is too small, so that the stamping part is not completely formed and wrinkles are formed.
• (5) The mold positioning design is unreasonable, resulting in the inability to hold the material during the drawing process of the stamping part or the pressing edge is too small, resulting in the inability to hold the material during the drawing process, resulting in wrinkling.
• (6) The gap between the convex and concave die is too large, so that the material cannot be pressed during the stretching process, resulting in wrinkling.

The above are the common causes of wrinkling in the stretching process of metal automobile stamping parts. Specific analysis is required in specific problems, and the specific reasons are found according to the specific conditions of stamping parts. The way to prevent wrinkling is to ensure that the die of the metal stamping parts can press the material during the stretching process to ensure a reasonable flow rate of the sheet material. When the stamping part flows too fast, it can cause wrinkling; on the other hand, if the sheet metal flows too slowly, it can cause the stamping part to crack.

Setting drawbeads on the binder surface is an effective and useful method to adjust and control deformation resistance. The draw bead can well adjust the flow of the material, so that the material flow resistance of each part in the drawing process is uniform, so that the amount of material flowing into the cavity is suitable for the needs of the part, preventing more wrinkling and less cracking The phenomenon.

For curved stretched parts with complex shapes, especially those with small flanges, drawbeads should be set to increase the radial tensile stress of stretching to control wrinkling; On the part with less stress, that is, the part where the sheet is easy to flow. For parts with smaller flanges, in order to set drawbeads, some materials (process supplementary materials) can be appropriately added, and this part can be removed when trimming. For drawing parts with large difference in drawing depth, the draw bead should be set in the part with less material feed, so that too much material in this part can be organized to be pulled into the cavity of the die, thereby preventing wrinkling.